Integrated Vision System Solutions

ComponentInspector

Fully Automated Vision Inspection System

Single and Multiple camera systems designed to Image and Analyze complex component assemblies to verify proper assembly for In-line and Stand-alone applications

Features:   * Component presence or absence verification.   * Component location and orientation.   * Component measurement.   * Feature Location.   * Colour Identification   * Character Recognition   * BarCode reader   * Gloss and Finish Analysis   * Flashing and Obstruction Detection  * Pattern Recognition & Blob Analysis   * Image Processing and Morphology  * And many more ...

System: 

• Vision Hardware and Software Platforms available to suit the application requirements as well as the existing facility standards. 

• Installed in NEMA rated enclosures. 

• PC Based or Standalone Camera Systems. 

• Integrated Lighting customized to the target inspection designed for factory environments and continuous duty.

• Industrial Grade PC and Electronic components.

• Resolution of imaging matched to resolution of required inspection detail.

Options:

• Connection to Internet, Ethernet and all Industry AB Remote I/O, etc.). 

• Inline Inspection Integration or "Out of Process" Standalone Test Station design. 

• Historical Archival and Replay of Data and/or Images. 

• Local and Remote Graphical Display. 

• Local Pushbutton activation station with Indication Lights. 

• Development and Runtime or Runtime Only system designs. 

• Password protected Administrative tool set for parameter tuning. 

• Disk Maintenance tools for PC Based Systems. 

Installation Example: Sure Control Systems Inc. created an out of process PC Based Vision inspection station. It was comprised of integrated lighting, two Vision cameras, a handheld barcode scanner, and a digital I/O interface. The system was connected to an existing PLC, which controlled the relevant section of the production conveyer. An inspector removes a Carrier from a skid, which comes into the inspection location via the conveyer. The Carrier is manually positioned in the inspection station, and pushbutton manually triggers a part inspection. The part type is identified and the sun gear is inspected by the Vision System to verify that it is the correct model sun gear and that it is in the proper orientation. The result of the inspection is shown on the PC screen. The inspector then verifies the label on the skid, with the current inspection result, by scanning the bar code. If the results agree, the skid is released, and the conveyer removes it from the inspection location. Otherwise it is held until the problem identified is corrected, and the product is re-inspected and verified.

• 100% Component Inspection of the processed products.

• "Six Sigma" accuracy in the output of the manufacturing process.

• Increased speed and reliability of the inspection process.

• Archival of the inspection for future review and audit verification.

• Vision Based Inspection Systems are no longer an emerging technology; they are an integral part

  of efficient manufacturing processes.

• From Pre-packaged systems like WheelInspector, ThreadInspector and ComponentInspector; to custom designed solutions, Sure Control Systems has a Vision System solution to fit your requirement.

• Sure Control Systems Inc. Is a leading Canadian manufacturer of Vision Systems designed for

  Industrial Applications and is a pioneer in the field of applying Vision to industrial manufacturing

  processes.