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Integrated Vision System Solutions
DetailInspector
Fully Automated Vision Inspection System
Single and Multiple camera systems designed to Image and Analyze automotive assembly detailing
features.
Designed to inspect for presence and absence of components , colour matching detail, and model
identification/verification. An ideal "no touch" production order verification system that can be used
to verify and
archive production orders.
Features:
* Body Style, Colour and Finish.
* Surface detail recognition
(presence/absence).
* Feature Recognition (model verification).
* Emblem and Decal location and
verification.
* Plug and Filler Plate recognition and
location.
* Custom Tuned Lighting System
* BarCode reader
* Pattern Recognition & Blob Analysis
* Image Processing and Morphology
* And many more ...
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System:
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Vision Hardware and Software Platforms available to suit the application requirements as well as the existing facility standards.
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Installed in NEMA rated enclosures.
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PC Based or Standalone Camera Systems.
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Integrated Lighting customized to the target inspection designed for factory environments and continuous duty.
Industrial Grade Electronic components.
Resolution of imaging matched to resolution of required inspection detail.
Options:
Standard Plant Floor Networks (DeviceNet, Profibus,
AB Remote I/O, etc.).
Inline Inspection Integration or "Out of Process"
Standalone Test Station design.
Historical Archival and Replay of Data and/or Images.
Local and Remote Graphical Display.
Local Pushbutton activation station with Indication Lights.
Development and Runtime or Runtime Only system designs.
Password protected Administrative tool set for parameter tuning.
Disk Maintenance tools for PC Based Systems.
| Installation Example:
Sure Control Systems Inc. created an "in process" PCBased Vision inspection station for full body detail inspection of assembled automobiles. It was comprised of
a variety of tuned lighting sources, multiple Vision camera, and networked PC operator and engineering development workstations. Interfaces to the plant I/O network, the plant Ethernet backbone
and local digital I/O communicated vital information to and from plant MIS, ERP and production scheduling systems.
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The system was designed to read the order information for the product on the AGV entering the inspection station. It then inspected for body detail component
presence, model recognition, colour verification, emblem style and location, filler plug presence, trunk vent presence and positional information to verify proper assembly. The system
archives the orders processed and the state of the details inspected. If a failure is detected a local operator is alarmed. A re-test can be initiated to verify that the error was corrected. |
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Benefits:
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100% Component Inspection of the processed products.
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"Six Sigma" accuracy in the output of the manufacturing process.
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Increased speed and reliability of the inspection process.
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Archival of the inspection for future review and audit verification.
Vision Based Inspection Systems are no longer an emerging technology; they are an integral part of
efficient manufacturing processes.
From Pre-packaged systems like WheelInspector, ThreadInspector and ComponentInspector; to custom designed solutions, Sure Control Systems has a
Vision System solution to fit your requirement.
Sure Control Systems Inc. Is a leading manufacturer of Vision Systems designed for Industrial Applications and is a pioneer in the field of
applying Vision to industrial manufacturing processes.
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